2 layers Aluminum Circuit Board with ENIG Surface finishing for Lighting
Manufacturing info
| Model No.: | PCB-A2 |
| Transport package | Vacuum Packing |
| Certification | UL,ISO9001&ISO14001,RoHS |
| Definitions | IPC Class2 |
| Minimum Space/Line | 0.075mm/3mil |
| Production Capacity: | 10,000 s.q.m/monthly |
| HS Code | 8534009000 |
| Origin: | Made in China |
Product Description
Technical & Capability
1.0W 2.0W 3.0W Aluminum PCB MCPCB LED Circuit Board with UL, SGS, ISO
Single, Double side & Multi-layer PCB.
Buried/Blind Vias, Via in Pad, Counter Sink Hole, Screw Hole(Counterbore), Press-fit, Half Hole.
HASL lead-free, Immersion Gold/ Silver/Tin, OSP, Gold plating/finger, Peelable mask,
Printed Circuit Boards adhere to IPC Class 2 & 3 international PCB standard.
Quantities range from prototype to medium&big batch production.
100% E-Test.
|
Item |
Speci. |
|
Layers |
1~2 |
|
Common Finish Board Thickness |
0.3-5mm |
|
Material |
Aluminum Base, Copper base |
|
Max Panel Size |
1200mm*560mm(47in*22in) |
|
Min Hole Size |
12mil(0.3mm) |
|
Min Line Width/Space |
3mil(0.075mm) |
|
Copper Foil Thickness |
35μm-210μm(1oz-6oz) |
|
Common Copper Thickness |
18μm, 35μm, 70μm, 105μm. |
|
Remain Thickness Tolerance |
+/-0.1mm |
|
Routing Outline Tolerance |
+/-0.15mm |
|
Punching Outline Tolerance |
+/-0.1mm |
|
Solder Mask Type |
LPI(liquid photo image) |
|
Mini. Solder Mask Clearance |
0.05mm |
|
Plug Hole Diameter |
0.25mm--0.60mm |
|
Impedance Control Tolerance |
+/-10% |
|
Surface finish |
Lead free HASL, immersion gold(ENIG), immersion sliver, OSP, etc |
|
Solder Mask |
Custom |
|
Silkscreen |
Custom |
|
MC PCB Production Capacity |
10,000 s.q.m/monthly |
Q/T Lead Time
As the current mainstream, we mostly do single aluminum PCB, while it is more difficult to do double sided aluminum PCB.
|
Small Batch Volume ≤1 sq meter |
Working Days |
Mass Production ＞1 sq meter |
Working Days |
|
Single Sided |
3-4 Days |
Single Sided |
2-4 weeks |
|
Double Sided |
6-7 Days |
Double Sided |
2.5-5 weeks |
Quality Control
Advanced equipment LIST
| AOI Testing | Checks for solder paste
Checks for components down to 0201 Checks for missing components, offset, incorrect parts, polarity |
| X-Ray Inspection | X-Ray provides high-resolution inspection of:
BGAs/Micro BGAs/Chip scale packages /Bare boards |
| In-Circuit Testing | In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems. |
| Power-up Test | Advanced Function Test
Flash Device Programming Functional testing |
IOC incoming inspection
SPI solder paste inspection
Online AOI inspection
SMT first article inspection
External assessment
X-RAY-welding inspection
BGA device rework
QA inspection
Anti-static warehousing and shipment
Pursue 0% complaint on quality
All department implements according to ISO and the related dept has to provide 8D report if any board scrapped to defective.
All the outgoing boards have to be 100% electronic tested, impedance tested and soldering.
Visual inspected, we make the inspect microsection before shipment.
Train the mindset of employees and our enterprise culture, make they happy with their work and our company, it's helpful for them to produce good quality products.
High quality raw material (Shengyi FR4, ITEQ, Taiyo Solder Mask Ink etc.)
The AOI could inspect the whole set, boards are inspected after each process
How ABIS Working Out Manufacturing Difficulties of Aluminum PCB?
Raw materials are strictly controlled: The pass rate of incoming material above 99.9%. The number of mass rejection rates is below 0.01%.
Copper Etching Controlled: the copper foil used in Aluminum PCBs is comparatively thicker. If the copper foil is over 3oz however, the etching requires width compensation. With the high precision equipment imported from Germany, the min width/space we can control reaches 0.01mm. The trace width compensation will be designed accurately to avoid the trace width out of tolerance after etching.
High Quality Solder Mask Printing: As we all know, there is a difficulty in solder mask printing of aluminum PCB due to copper thick. This is because if the trace copper is too thick, then the image etched will have a large difference between trace surface and base board and solder mask printing will be difficult. We insist on the highest standards of solder mask oil in the whole process, from the one to the two-time solder mask printing.
Mechanical Manufacturing: To avoid reducing electrical strength caused by the mechanical manufacturing process, involves mechanical drilling, molding and v-scoring etc. Therefore, for low-volume manufacturing of products, we prioritize using the electric milling and professional milling cutter. Also, we pay high attention to adjusting the drilling parameters and preventing burr from generating.
Certificate
Specification of Aluminum Based Copper-clad Laminate
|
Item |
Test a |
AL-01-P Specification |
AL-01-A Specification |
AL-01-L Specification |
Unit |
|
| Thermal Conductivity |
A |
0.8±20% |
1.3±20% |
2.0±20% |
3.0±20% |
W/m.K |
| Thermal Resistance | 0.85 | 0.65 | 0.45 | 0.3 | ℃W | |
| Solder Resistance | 288deg.c | 120 | 120 | 120 | 120 | Sec |
| Peel Strength Normal Status |
A Thermal |
1.2 |
1.2 |
1.2 |
1.2 |
N/mm |
| Volume resistivity Normal Status |
C-96/35/90 E- |
108 |
108 |
108 |
108 |
MΩ.CM |
| Surface Resistivity Normal Status |
C-96/35/90 E- |
107 |
107 |
107 |
107 |
MΩ |
| Dielectric Constant | C-96/35/90 | 4.2 | 4.9 | 4.9 | 4.9 | 1MH2 |
| Dissipation Factor | C-96/35/90 | ≤0.02 | ≤0.02 | ≤0.02 | ≤0.02 | 1MH2 |
| Water Absorption | 0.1 | 0.1 | 0.1 | 0.1 | % | |
| Breakdown Volte | D-48/50+D-0.5/23 | 3 | 3 | 3 | 3 | KV/DC |
| Insulation Strength | A | 30 | 30 | 30 | 30 | KV/mm |
| Raise Camber | A | 0.5 | 0.5 | 0.5 | 0.5 | % |
| Flameability | UL94 | V-0 | V-0 | V-0 | V-0 | |
| CTi | IEC60112 | 600 | 600 | 600 | 600 | V |
| TG | 150 | 130 | 130 | 130 | ℃ | |
|
Product Thickness |
The actinium screen is thick : 1 oz~15 oz, The aluminium board is thick: |
|
Product Specification |
1000×1200 500×1200(mm) |
| • Voice frequency equipment input,output amplifer,compensating capacitor, the voice frequency amplifier,preamplifier, power amplifier etc. • Power supply equipment: series voltage regulation, switch modulator,and DC-AC transducer …etc. • Telecommunication electron equipment high frequency amplifier, fiter telephone, send a telegram telephone. • Office automation:the printer driver,big electronic display substrate and thermal print A class. • Autocar the igniter, power supply modulator and swap transform machine, power supply controller, become only system etc. • Calculator. CPU board, soft pan driver,and power supply device …etc. • Power mold mass:change to flow a machine, solid relay, commuter bridge etc. • LED light, heat and water expense:big power LED light, LED wall etc |
|
What is your production process?
FAQ
Checked within 12 hours. Once Engineer's question and working file checked, we'll start the production.
Generally 2-3 days for sample making. The lead time of mass production will depend on the order quantity and the season you place the order.
ISO9001, ISO14001,UL USA& USA Canada,IFA16949, SGS, RoHS report.
We respect customer's copyright and will never manufacture PCB for someoneeles with your files unless we receive written permission from you, nor we'll share the files with any other 3rd parties.
Our Quality Assuring Procedures as below:
a),Visual Inspection
b),Flying probe, fixture tool
c), Impedance control
d), Solder-ability detection
e), Digital metallograghic microscope
f),AOI (Automated Optical Inspection)
Yes, we are pleased to supply module samples to test and check the quality, mixed sample order is available. Please note buyer should pay for the shipping cost.
Please send the details inquiry to us, such as the Item Number, Quantity for each item, Quality request, Logo, Payment Terms, Transport method, Discharge place, etc. We will make an accurate quotation for you as soon as possible.
We provide freight according to the rules setting by express company, no more extra charge.
On time delivery rate is more than 95%
a),24 hours fast turn for double side prototype PCB
b),48hours for 4-8 layers prototype PCB
c),1 hour for quotation
d),2 hours for engineer question/Complaint feedback
e),7-24 hours for technical support/order service/manufacturing operations
